Model No.: SM
Certification: CE
Application: Garden
Material: Steel
Type: Round
Packaging: Export
Transportation: Ocean
Payment Type: L/C,T/T
Incoterm: FOB,CFR
Delivery Time: 30 Days
1. Figure Of The Equipment
2. Machine Overview
The device is automatic and used to decoil, flattening and cutting steel coil to certain dimension. After boards head feed into flattening machine, other actions are controlled automatic by the data of speed, cutting length, cutting number and so on, which is input from touch screen.
3. Equipment Combination.
Loading→ decoiling → feeding → correct deflection → flattening → cutting → stacking
4. Unit Scope:
No | Item | Value |
1 | Coil Materials | Hot Rolled Plate Q235-A (Account As The Strength Of Materials) |
2 | Coil Thickness | 2.5-6MM |
3 | Coil Width | 800-1600MM |
4 | Coil Weight | ≤30T |
5. Unit Parameter:
No | Item | Value |
1 | Leveling Speed | 0-19M/MIN |
2 | Leveling Accuracy | 2MM/M (Related With Original Shape) |
3 | Scale Length Tolerance | ±5MM |
4 | Main Motor Power | 30KW |
5 | Unit Area | (L×W)About 16M×6.5M |
6 | Unit Working Direction | (Face To Console) From Right To Left |
6. Equipment Structure And Function
1. Feeding trolley
Using 4 column hydraulic lifters, with powerful capacity in partial load resistance; power transmitted by reducer of motor, with steadily movement.
2. Double cone head decoiler with no harmomegathus.
(1).Using the structure of double cone head with no harmomegathus
(2).Main decoil shaft is composed by chain wheel, clutch and brake, can decoil active and passive.
(3).Left and right decoiler body move at the fixed base(single action and linkage action). The movement of body is driven by each hydraulic cylinder.
3. Leading device
Used to flatten the bending head, and then leading it to flattening machine with decoiling machine.
It is composed by leading compression roller, bending beam, shovel head and feeding tray. When decoiling started, leading compression roller compress coil, and press or lift by swings of cylinder, and rotate by motor. Layer board pushed by hydro-cylinder, flattening coil head with bending beam, according to the different coil diameter, shovel head was pushed by hydro-cylinder, when the coil head shoveled, decoil can start after shovel head back.
4. Correct deflection device
To prevent excursion of plate in runtime, adjustment sheet into the leveler, set vertical guide roller skating at two sides of sheet metal width. Guide roller wheel bracket is fixed on each slide, and made slide move along the plate width on the guide pin by handwheel nut pair, to adapt different plate width.
5. 11 rolls straightener
A. Technical parameter
Straighten thickness 2.5-6mm (σs<260MPa)
Straighten width 1600mm
Straighten rolls 11
Diameter of straighten roll φ180mm
Flatness error ≤2mm/m2
B. Structural features
Adopts frequency conversion motor drive, lower rolls rotated by gear, to avoid sheet slip. Length measured by rotary encoder measuring, with high sizing precision. Top roller can be adjusted by the motor speed reducer, To achieve the effect of flattening.
6. Mechanical shearing machine
Adopts welded frame structure, shearing from down to up. The blade clearance can be adjusted quickly. Shearing speed is quick with easy maintenance.
7. Plate stack table
Used to store steel plate after the shear, convenient to pack and carry.
8. Hydraulic system
Be composed by hydraulic pump station, connector, oil tube, oil cylinder and so on.
Hydraulic system to control the whole production line of oil cylinder and the cylinder action. And the main hydraulic valve adopt famous brand product.
9. Pneumatic system
Be composed by air source, joint, air tube, value, air cylinder and so on.(air source users should bring along their own)
Pneumatic system controls the whole production line of oil cylinder and the cylinder action.
10. Electric system
To realize line of action control. System consists of primary and assistant work station and electric control cabinet. Across the board adopts centralized control, primary work station can setting length, digital display, automatic counting, speed adjustment, manual feed, continuous shear, failure warning. Sizing control system, speeding system, PLC and so on are all use famous-brand products.
7. Parameters
SN | Name | Note |
1 | Coil Thickness | 2.5~6MM |
2 | Max Processed Width | 800-1600MM |
3 | Materials | Q235-A ΣB≤450MPA |
4 | Coil Weight | ≤30000KG |
5 | Steel coil inner diameter | φ610-φ760mm |
6 | Steel coil outer diameter | φ1000-φ2000mm |
7 | Leveling Accuracy | ≥2MM/M² |
Product Categories : Light Pole Production Line